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Scope of Work

Vertical and Horizontal Concrete Spalling Repair

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Location / Project Site

Malabon

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Client

Planet Classic Corporation (Warehouse Management)

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Product Solution

Buildrite Concrete Patch H / Buildrite Confix LV

Project Reference

In a busy warehouse environment, a damaged floor is more than an eyesore—it’s a major operational bottleneck. At the Planet Classic Corporation facility in Malabon, the concrete slab began to suffer from spalling (the breaking or chipping of the concrete surface). In a high-traffic logistics hub, every hour a section of the floor is cordoned off for repairs is an hour of lost productivity.

The contractor needed a solution that wasn't just strong, but fast. Based on a peer recommendation, they opted for a Buildrite system designed specifically for rapid "return-to-service" requirements.

The repair followed a professional structural protocol:
• Establishing the Bond: To prevent the new repair from popping out under the vibration of forklifts, Buildrite Confix LV (Low Viscosity) was used as a structural bonding agent. This liquid epoxy penetrates the old concrete pores, creating a "bridge" that ensures the new mortar becomes one with the existing slab.
• The High-Speed Repair: Buildrite Concrete Patch H was then applied. Unlike traditional cement that takes days to reach working strength, Concrete Patch H is a "fast-track" mortar.

Why Concrete Patch H was the Critical Solution:
• 3-Hour Strength Gain: It reaches a compressive strength of 2,500 to 3,000 psi in just 3 hours. This allowed the warehouse manager to reopen the area to heavy vehicular traffic on the same day.
• Final Strength: While it starts fast, it continues to cure to a heavy-duty industrial grade, eventually reaching over 5,000 psi.
• Non-Shrink Properties: It maintains its volume as it cures, ensuring the patch stays flush with the floor and doesn't create "lip" hazards for small-wheeled equipment like pallet jacks.

With direct technical training from the Buildrite team, the contractor executed a repair that looked "good as new," much to the satisfaction of the warehouse management. By choosing the right chemicals, they prioritized speed without sacrificing the structural integrity required for industrial loads.

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